Custom Prefab Toilet with Tanks
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About Project
This project features a custom prefab toilet unit with integrated water and waste tanks, deployed in Baynounah, Abu Dhabi. The structure is built on a heavy-duty steel chassis frame with a 50mm Polyurethane sandwich panel roof and insulated cement board walls for durability and thermal efficiency. The layout includes a three-cabin toilet partition and a common area with urinals and a washbasin, providing a comprehensive sanitation solution for the site.
Project Description
Measuring 3m L x 2.5m W x 3m H, the unit features GRP chequered plate flooring over cement board, with a heavy-duty aluminum powder-coated main entrance door. The integrated tanks include a 200-gallon water tank beside the toilet with an automatic pressure pump control and a 500-gallon GRP waste tank built into the steel mounted frame underneath.
Project Highlights
- Steel chassis base frame with protective primer
- 50mm Rockwool insulated walls and Polyurethane sandwich panel roof
- Three toilet cabins and common area with urinals and washbasin
- Integrated 200-gallon water tank and 500-gallon waste tank
Structure & Build Specs
Base Frame
- Steel Chassis Frame constructed from Tubes
- Central runner and cross members
- Wire brushed steel protected with one coat primer
Insulation & Wall System
- External Finish: 06 mm thick cement board finished with weather proof emulsion paint
- Internal Finish: 06 mm thick cement board finished with white emulsion
- Wall Insulation: 50mm thick Rock-wool insulation 30kg/m3 density
Roof System
- 50mm Polyurethane Aluminum/GI Sandwich panel exterior flat and interior flat
- Thickness: 50mm
Electrical System
- Fluorescent LED Lights inside each cabin
- Light exterior
- 1 Exhaust fan per cabin
- Non concealed wiring
- 32A Power inlet
Toilet Partition & Common Area
- Three Cabin Layout
- 1 W/C (Eastern Type) with a spray hose and flushing system
- 2 x Urinal with push flush and partition
- 1 x Washbasin with stand
Flooring & Doors
- GRP Chequered plate flooring on top of 18mm Cement board flooring with drain hole
- 1 x Aluminium powder coated door heavy duty for main entrance
- Inside separate panel doors
Plumbing System
- Non Concealed 3/4" PPR pipeline for water
- 4" UPVC/MS pipes for wastewater
- 1.5" UPVC/MS pipes for greywater
Tank System
- Water tank: 200 Gallons (Beside the toilet with automatic pressure pump control)
- Waste Tank: 500 Gallons GRP tank with 3inch gate valve and 4inch pipe for sewage removal (Built-in steel mounted frame underneath)
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